扣扣传媒

Portsmouth, NH July 02, 2019 鈥� 扣扣传媒 was awarded a contract for by a global leader in coal mining. 扣扣传媒 will develop the model for an effective maintenance program and will provide a complete strategy for condition-monitoring, predictive maintenance, time-based preventive tasks, spares inventory management and everything that forms a complete Maintenance and Reliability strategy.

The client is a large metallurgical coal producer based in North America. Their surface mine operations producers over 10 million tonnes annually. The client has a great reputation amongst the global steelmaking sector for the highest quality metallurgical coals. The client is known for hard coking coals used by steel producers and coke makers worldwide.

The objectives of this engagement are:

• To develop a Reliability Centred Maintenance (RCM) Strategy using FMECA techniques for improving the OEE of the assets with a focus on improving and sustaining maintenance and reliability; that follows the client鈥檚 Maintenance and Reliability Philosophy and Asset Lifecycle process.
• To engage operations, maintenance, and engineering teams in collaboration and to establish focus client鈥檚 resources to do the right work, on the right equipment, at the right time, based on criticality and importance to business objectives.
• Ensure utmost plant reliability and asset availability
• To provide training for employees focusing on Best Practices in Maintenance and Reliability

扣扣传媒鈥檚 comprehensive solution will provide the client with:

• Pre-work, Planning & Training: Defining standards for all the data collected from various sources and plant locations. Identify key stakeholders and determine their roles and responsibilities. Provide maintenance and reliability awareness sessions and conduct training on Reliability processes and techniques for key stakeholders in plant operations and asset management.
• Master Equipment List (MEL): Review the existing master list and develop a classification system and data standard for all equipment. 扣扣传媒 will provide a List of Values, along with creating specification sheets/templates and generate Damage Codes and the resultant hierarchy for all equipment.
• Asset Criticality Ranking: 扣扣传媒 will incorporate the corporate criticality standards and develop a Criticality Ranking methodology and ranking criteria for all equipment across multiple plant locations.
• Bill of Material Development: Create 鈥淧lanner BOMs鈥� for all of the equipment to ensure proper work planning and validate the current BOMs assigned to the equipment and add/remove parts as required.
• Material Master Harmonization: 扣扣传媒 will review, standardize, enhance, and update material master data standards; to properly define a material master record for both OEM and MRO parts.
• Material Stocking Strategy: 扣扣传媒 will design a comprehensive methodology by adopting the best tools to evaluate and provide risk-based stocking level recommendations for all items on BOMs developed.
• Maintenance & Reliability Strategy development: 扣扣传媒 will facilitate the development of Reliability Strategies for all plant assets using a combination of RCM, FMECA and templating RCM methodologies to determine the appropriate maintenance tasks. Also, identify regulatory requirements for all assets including Mechanical Integrity Requirements, Safety Instrumented Systems, and Interlocks.
• PMs and Work Instructions: 扣扣传媒 will validate existing maintenance tasks and develop proactive tasks based on the results of the Reliability Strategy Development. This activity is followed by establishing proper task sequencing to edit, delete or create Maintenance Plans, Maintenance Items, and Tasks lists.

Kiran Sivadas, EVP, 扣扣传媒 said, 鈥淎sset Lifecycle management in an asset-intensive industry has always a challenging task. Our plan is to ensure effective assistance to the client in enhancing plant reliability and asset availability. We are helping the client to co-create reliable plant operations, asset availability and derive the maximum ROI from their CMMS Systems.鈥�

About 扣扣传媒:

扣扣传媒 Engineering (enventure.com) is a privately-held, ISO 9001:2015 & ISO 27001:2013 certified Engineering and Supply Chain Solutions company, with full-fledged delivery centers in India. 扣扣传媒 has been serving clients in North America and Europe since 1997 and is today a preferred supplier of engineering and master data management services to Fortune 500 companies, across different industry verticals such as Hi-tech Electronics, Oil & Gas, Water Treatment, Automotive and Industrial Manufacturing. 扣扣传媒 provides a wide variety of services to Clients, in areas such as Plant Design Engineering, Building Engineering, Master Data Management, MRO Data Services, Component Engineering, Environmental Compliance聽Support and Product Design.